Copper slag is substituted for fine aggregate from 0 to at a 20% increment. As per the particle size distribution of the fineness modulus for fine aggregates are 2.8, 2.82, 2.83, 3.11, 3.25 and 3.53, respectively for 0%, 20% 40% 60% 80% and copper slag replacement for fine aggregates. ... Cement is partially replaced by FA up …
The use of copper slag to partially replace cement has achieved results in industrialization. ... Copper slag cement has the characteristics of high late strength, low heat of hydration, corrosion resistance, and wear resistance, therefore, the product is used in the production of cement products such as plastering mortar, low-grade concrete ...
Corrosion of steel bars in concrete propagates in the presence of water and oxygen by electro-chemical reactions. In recent years, the use of industrial by-products as construction materials has been promoted since it reduces pollutant waste and beneficial in construction works toward sustainable development. ... Copper slag on the hydration of ...
The copper slag produced by the slag cleaning furnaces as a final by-product, yields copper in the range of 0.55–1.3 wt.% in the discarded slag, with copper losses of most plants in the discarded slag limited between 0.8 wt.% and 1.0 wt.% (Coursol et al., 2012). However, the final copper slag still contains large amounts of valuable …
2.1.1. Physical Properties of CS . As shown in Figure 1 a, the CS used for the test is converter slag from Chifeng Fubang (for China) Copper Co., Ltd., Inner Mongolia, China, which is a kind of tailing slag made by crushing converter copper slag to form copper slag fragments with a size less than 200 mm. The ingredients are poured into an intermediate …
Corrosion by copper slag was studied in sintered samples. Physical properties, microstructure, and penetration of the slag in the refractory were studied. Results reveal that ZrO2 nanoparticles ...
Annually more than 400 Mt of metallurgical slags are produced worldwide [1,2,3,4,5].From the annual Cu concentrate smelter production capacity, which is equal to …
stress cracking corrosion (SCC) electrochemical techniques. 16.1. Introduction to corrosion of weldments. Welding is a physical process throughout which heat is applied to melt the attached zones of metal parts to join them together which involves melting a filler material between two structures at a high temperature.
in corporation of copper slag as partial replacement of sand in glass fiber reinforced concrete and then compared with the strength & durability properties of conventional concrete. Mix proportioning has done for M30grade of concrete. Sand is replaced with copper slag in proportions of 0%, 10%, 20%, 30%, 40%, 50% &60%.
As a result, the concrete ensures corrosion resistance and extends its long-term performance in the coastal environment. ... These material properties are altered by partially replacing copper slag for fine aggregate in the reinforced concrete beam. Copper slag contains significant amounts of silica and alumina, both of which are essential ...
In pyrometallurgical processes refining copper, the main source of loss in the conversion stage is from slag. This paper reports on research work treating converter slag containing high percentages of copper (36 wt%) using ammonium hydroxide at room temperature. Variables analyzed are solution pH, agitation, temperature, NH4OH …
Copper slag has been carbothermally smelted in a submerged electric arc furnace, partially reducing FeO to a metallic phase comprising of copper and other metals by Acma et al. ... The studies have been performed for the machining of corrosion-resisting 1H18N9T steel, 55 plain carbon steel in the heat-treated condition, and 59 lead brass. ...
A commercial GGBS with specific gravity of 2.85 and an ASTM C150 Type I OPC with specific gravity of 3.15 are used. The oxide composition (X-ray fluorescence spectrometer) and mineralogical analysis (X-ray diffractometer) of GGBS and OPC are listed in Table 1 and Fig. 1, respectively.As shown in Table 2, AAS mixtures prepared …
Concrete made with w / c 0.55 possess high flowability (100–175 mm) to have a maximum slump value of 175 mm, and therefore higher workable concrete. However, the slumps of copper slag mixes were less than control concrete for a 0.45 w …
The microstructure analysis of the corrosion area can clarify new phases formed at the interface between oxide and slag. Tang et al. [] showed that when Al 2 O 3 –MgO-based refractories react with high C/S slag, spinel is formed to fill the pores in the crucible, resulting in a better slag resistance than that of corundum crucible.Crucible test …
Iron in copper slag mainly exists in iron olivine, magnetite, zinc-iron spinel (ZnFe 2 O 4), and a very small amount of iron exists in the form of hematite and metallic iron. Zinc in copper slag occurs in zinc-iron spinel with content of 1–3%, besides, lead exists in copper slag in the form of lead alum (PbSO 4) .
In this paper, the effects of applied electric field on the corrosion resistance of slag-line (ZrO 2-C material) of SEN under mold flux-molten steel coupling condition (near working condition) was systematically studied.The results show that the applied electric field can regulate the ion movement in the mold flux and affect the graphite activity in slag …
Copper slag, or fayalite slag, is a by-product obtained during the matte smelting, converting and refining of copper (Fig. 7.11). 54,59 It has been estimated that for every tonne of copper produced, about 2.2 tonnes of slag is generated, 60 as a consequence of the relatively low grades of copper concentrates now available. The …
In this study is to determine the Mechanical properties of Self-Compacting Concrete by partially replacing GGBFS as cementatious material and Natural River Sand with Copper slag in different ...
Global copper slag (CS) emissions reached 57.2 million tons in 2021. Despite the increasing reuse of CS, the treatment of CS is still dominated by landfill so …
The decrease in the surface tension of tap water after magnetization was found to be 7.77%. The percentage of replacement of cement with copper slag was 0%, 10%, 15%, 20% and 30%. The results ...
We have chosen the replacement of fine aggregate with copper slag & GGBS by taking reference of several related research papers as 40%, 50% & 60 %. In concrete of mix proportion 1:1.5:3, 1:1.3:2.1 will be prepared by using OPC cement with different replacement percentage of copper slag & GGBS as partial replacement of fine aggregate.
Copper slag, a by-product of copper smelting and refining, holds promise as a construction material, serving as a partial or full substitute for the conventional aggregates. Widely used in sandblasting and abrasive tool manufacturing due to its hardness, density, and low free silica content, copper slag is finding favor as a filler …
Since copper slag has a low content of CaO, granulated copper slag exhibits pozzolanic properties (Deja and Malolepszy, 1989, Douglas and Mainwaring, …
Steel slag, copper slag, lead-zinc slag, and electric furnace ferronickel slag are the most common metallurgical slags that could be used as supplementary cementitious materials (SCMs) and aggregates.
The partial replacement of fine aggregate with copper slag (30 vol%) could enhance the resistance against chloride ingress, and the corrosion observed in copper slag concrete specimens is less severe compared to those observed in normal concrete specimens [15], [16].
This study is focused on assessing the bond characteristics and corrosion behavior of reinforcing bars embedded in copper slag concrete composites (CSCC). RILEM beams were prepared using CSCC with varying replacement percentages of copper slag (CS), and tests were conducted following RILEM-FIP-CEB (1973). The corrosion …
The paper investigates the effect of Cr 2 O 3 on the resistance of magnesia-chrome refractory bricks to copper converter slag. The static crucible method was employed to carry out the slag resistance experiment. The corrosion of magnesia-chrome refractory bricks under the action of Fe t O-SiO 2-xCr 2 O 3 (x = 0–5 wt%) slag at 1300 …
Hot Products Used for corrosion of partially copper slag in pdf mtw milling machine mobile crusher hpc cone crusher scm ultrafine mill pew jaw crusher cs cone crusher. Corrosion – Wikipedia, the free encyclopedia. Corrosion is the gradual destruction of material, usually metals, by chemical reaction with its environment. In the …
Both compressive strength and flexural strength are increased due to the high toughness of copper slag [9]. Therefore, a study about the durability performance of concrete using copper slag as a replacement of fine aggregate has been developed in these recent years. Copper slag is denser than ordinary natural aggregates with a …
Global copper slag (CS) emissions reached 57.2 million tons in 2021. Despite the increasing reuse of CS, the treatment of CS is still dominated by landfill so far, which not only occupies land resources but also causes damage to the environment. The application of CS to cement-based materials (CBMs) is one of the main approaches to its …
In the wetting stage of cyclic wetting and drying, dry or partially dry concrete absorbs the salt solution by capillary suction. The concrete absorbs the salt solution until saturation. ... and the corrosion observed in copper slag concrete specimens is less severe compared to those observed in normal concrete specimens [15], [16].
crete sand was partially replaced by copper slag and the water absorption, corrosion of reinforcement, chloride per- meability and acid and sulphate resistance of the resulting
When slag is present, it is not part of the question! … corrosion that the slag industry has never found it necessary to record and … corrosion of partially copper slag in pdf NSA 172-13 Slag and Its Relation to Corrosion of Ferrous …
The 40 % copper slag replacement shows a higher compressive strength and tensile strength at 28 days and 56 days for (C25/30) and (C30/37) mixes [12].The combination of fly ash, copper slag, and ...
The appearance of the isolation layer causes the nickel slag corrosion process on semi-rebonded magnesia-chrome brick to shift from direct to indirect corrosion controlled by ion diffusion, effectively blocking the continuous penetration of Ca 2+ and Si 4+ in the slag inside the refractories. As a result, the semi-rebonded magnesia-chrome …