zirconia replacement insaco

Wafers are produced by highly automated systems and are therefore quite economical. Since 1947, INSACO has developed expertise and equipment to machine technical ceramics of all kinds to very precise dimension and unusual form. We are able to acquire single crystal silicon to desired specification in larger sizes from producers and then …

Zirconia Replacement Example; Designer's Guide; Demonstrations; FAQ; Contact Us; Request For Quote; s; y; L; About Us. Our History; Corporate Videos; INSACO Sales Team; INSACO Brochure; ... Quadrupole collars used for the manufacture of mass spectrometers have been made at INSACO for many years. We have the ability to produce high …

Comparing Zirconia Alumina With Alumina Oxide; High Precision Ceramic Component Example; Metalized Sapphire Window Example; Precision Optical Quartz Example; …

Insaco's typical applications and a history of case studies to help with your next design 1365 Canary Rd. Quakertown, PA 18951 215.536.3500

Comparing Zirconia Alumina With Alumina Oxide; High Precision Ceramic Component Example; Metalized Sapphire Window Example; Precision Optical Quartz Example; …

Result: Because of many years experience machining sapphire as well as YTZP, INSACO was able to provide both materials. The precision machining required to generate useful gear profiles in sapphire was challenging, but the result allowed our customer to proceed confidently with technical trials. YTZP zirconia, being more robust, may still be ...

Zirconia Yttria blends of approximately 3% are called tetragonal zirconia polycrystal or TZP, and have the finest grain size.These grades of Zirconia exhibit the highest toughness at room temperature, because they are nearly tetragonal, but this degrades severely between 200 and 500°C as these irreversible crystal transformations also cause …

Corporate Videos. Please watch our company video (below left) highlighting some of our capabilities and services. Also, check out our video answering common questions we receive (below right). To see additional videos, please visit the INSACO YouTube Channel. Feel free to navigate to other pages within our site to see more information on all of ...

Problem: A cutting edge developer of scientific instrumentation was sourcing a small diameter ceramic bobbin requiring concentricity to three microns on a tiny axial bore.Although high electrical and wear resistance were required, there was indecision over specifying YTZP zirconia or 99+ alumina. Solution: With INSACO's many years of …

INSACO In 1947, Joseph W. Haines purchased a part-interest in Industrial Sapphire Specialties, a company located in Flushing, NY, making sapphire phonograph needles for 78 rpm records. A year later, he bought the entire company and moved it to a factory on Juniper Street in Quakertown, Pennsylvania. That same year his younger brother, Robert …

Quality Control & Metrology. I NSACO has world-class metrology equipment to assure the part is "in spec" every time. Our QC equipment includes: contact and non-contact profilometers, CMM's that precisely document dimensions and profiles of complex parts, interferometers to measure flatness and non-contact visual measuring systems, to name ...

INSACO Brochure. INSACO Sales Team. Our History. Standard Quotation Terms and Provisions. News & Events. T he real key to meeting our customers' needs rests with INSACO's working knowledge of both hard materials and the machines required to make precise parts from these materials. It's this unique combination of people and machines …

Composites. Ceramic Matrix Composites are specialty blends of a ceramic fiber into a solid base of a different ceramic. The purpose is to capitalize on the best properties of both materials so the CMC can outperform either. CMC's are generally custom formulated and produced to specific application needs. Achieving precision features is ...

Jackson Evans is the newest member of the INSACO Sales Team, having been a Sales Engineer since July 2021. Jackson works directly with customers, utilizing his knowledge of ceramic materials and INSACO's machining capabilities to ensure that parts requested will meet customers' expectations to the fullest. He is responsible for market ...

Clear Advantages Over Metal. The use of sapphire, ceramics and other hard materials has significant advantages over metal depending on the application. The materials we machine are harder and stronger in compression than most metals. They can be electrically or thermally insulating or conducting, and in the case of sapphire, can be polished ...

Insaco will be exhibiting or attending the following shows: Design2Part – Uncasville, CT. Mohegan Sun Exposition Center - Uncasville, CT. Wed 04/24/2024 to Thu 04/25/2024. Region's Largest Design & Contract Manufacturing Trade Show April 24 & 25, 2024 Register here. Read More. CS Mantech – Tuscon, AZ.

Sapphire is the single crystal form of Aluminum Oxide. Pure Sapphire is inherently clear as glass and once machined and polished is therefore a great choice where transparency is needed in high temperature and wear environments. Sapphire is an anisotropic, rhombohedral crystal form of Aluminum Oxide. Anisotropic single crystal materials exhibit ...

Blends of zirconia with alumina such as ZTA have a performance combination that is tougher than alumina alone, but with improved hardness, strength and thermal properties compared to these other materials, especially at elevated temperature. Alumina is produced by firing a tightly packed powder form of Al 2 O 3 which includes some binder material.

INSACO Offers Wafer Carriers With or Without Multiple Holes. INSACO, Inc has become recognized as a worldwide leader in custom machined ceramic and sapphire parts for the semiconductor industry.Through this experience, INSACO has perfected the ability to produce sapphire wafer carriers with or without multiple holes for GaAs, Indium …

1365 Canary Rd. Quakertown, PA 18951. 215.536.3500. sales@insaco. Specializes in zirconia replacements for high-stress technical applications, enhancing durability and …

Comparing Zirconia Alumina With Alumina Oxide; High Precision Ceramic Component Example; Metalized Sapphire Window Example; Precision Optical Quartz Example; …

INSACO Sales Team; INSACO Brochure; Standard Quotation Terms and Provisions; Robotics / Automation; Quality Control & Metrology; Employment Opportunities; Trade Shows; Materials Materials. Sapphire; Aluminas Aluminas. Alumina 94%; Alumina 99.5%; Alumina 99.9%; Zirconia Toughened Alumina (ZTA) Carbides Carbides. Boron Carbide; …

Glass Ceramics. These specialty materials have been formulated by producers to achieve stability of thermal expansion as well as featuring best properties of constituent materials. Some are more transparent like glass, some more opaque like alumina ceramic. All process well by diamond grinding, but where softer than technical ceramics, single ...

Macor® is a great compromise material when contemplating the need for true ceramics. This trademarked material is a product of Corning Glass Company that was formulated to provide features of a silica glass, but also be readily machinable. Solid white, this mica glass ceramic material is made up of roughly 46% silica, 17% MgO, 16% Al 2 O 3, 10 ...

Comparing Zirconia Alumina With Alumina Oxide; High Precision Ceramic Component Example; Metalized Sapphire Window Example; Precision Optical Quartz Example; …

INSACO measures surface roughness using contact and non-contact profilometry. A contact profilometer is a precision instrument that uses a diamond stylus to measure the microscopic irregularities of a surface. A non-contact white light profilometer is an instrument used to measure surface profiles, or the shape of a surface in three dimensions.

Data shown is blended from multiple sources and therefore illustrates the marketplace. The relative rankings are approximate and are based on representative values if the particular material has a range of values for a given property. Please Note: This Designer's guide is compiled of materials currently machined by INSACO and a few others ...

Sapphire is an anisotropic, rhombohedral crystal form of Aluminum Oxide. Anisotropic single crystal materials exhibit some properties such as thermal expansion and hardness which vary significantly by orientation. For most applications this is unimportant, however it should be considered. Since 1947, INSACO has had experience with this material and …

Glasses are non-crystalline, amorphous solids that are usually transparent. They can be roughly formed via thermal methods. All material and optical properties are affected by a variety of alloying materials so many specific types of glass have been created for specific advantages. All glasses feature low thermal conductivity with generally low ...

Defense and Aerospace. I NSACO provides sapphire machining and polishing services for sapphire tubes for infrared countermeasures (IRCM) for military and VIP aircraft. High accuracy ceramic gyroscopic components and large ceramic composites used for guidance of various aerospace applications. INSACO is ITAR compliant and DDTC registered.

Reaction Bonded SiC has the lowest cost production technique with a course grain. It provides somewhat lower hardness and use temperature, but higher thermal conductivity. Direct Sintered SiC is better grade than Reaction Bonded and is commonly specified for high temperature work. CVD SiC is a face centered cubic, polycrystalline form produced ...

Silicon. Silicon is a key constituent of most glasses, and in its pure amorphous or crystalline forms is controllable as a semiconductor of electricity so has become vital in the electronics, solar, and computer industries. Silicon grown as a single crystal is most often sliced and finished into wafers for this purpose. However, larger solid ...

Problem: A customer pioneering in the life sciences industry contacted INSACO for a quote on Aluminum Nitride machining for their developmental part requiring excellent hardness and good thermal conductivity.However, they weren't sure the Aluminum Nitride was the most efficient choice. Solution: Research by INSACO sales engineers led to a better …

1365 Canary Rd. Quakertown, PA 18951. Telephone. 215.536.3500. Fax. None. Email. sales@insaco. Take the first step towards precision-engineered solutions for your project. Our expertise covers a wide range of advanced materials.

Insaco's typical applications and a history of case studies to help with your next design 1365 Canary Rd. Quakertown, PA 18951 215.536.3500

Silicon Nitride Si 3 N 4. Silicon Nitride Si. N. K ey properties of this material include thermal shock resistance as well as fracture toughness. These coupled with high temperature strength and wear resistance even …

A luminum oxide ceramic is the most readily available technical ceramic in terms of physical size and also pure aluminum oxide content. Aluminum oxide, commonly known as Alumina, should be the first ceramic to investigate when a designer is considering ceramics as a replacement for current metal applications or where environment precludes ...